Project Overview

This is a turnkey 3000 birds per hour (3000BPH) broiler slaughter & processing line project customized for a Philippine local poultry enterprise. The client planned to build a new modern poultry abattoir to satisfy the fast-growing domestic chicken meat market demand in the Philippines, and required the whole line to meet Halal slaughter requirements as well as local food sanitation regulations.

Our team provided full services including plant layout design, equipment manufacturing, factory inspection, overseas installation guidance, commissioning, operator training and after-sales spare parts support. After handover, the slaughterhouse runs stably and supplies whole chicken and cut-up poultry products to supermarkets, catering distributors and institutional buyers across the Philippines.

Core Project Parameters

• Processing Capacity: 3000 broilers per hour
• Applicable Bird: White-feather broiler, live weight: 1.0–2.0kg
• Dressing Line: Overhead monorail automatic conveyor system
• Material: All product contact parts adopt food grade SUS304 stainless steel
• Power Customization: Adapted to Philippine local 380V/3P/60Hz power supply
• Compliance: Halal slaughter standard, CE & ISO certified, HACCP hygiene design
• Daily Operation: 16–20 working hours, daily throughput up to 48,000–60,000 birds

Complete Processing Flow & Equipment List

1. Live bird receiving & crate unloading, crate washing station
2. Hanging shackle conveyor → Water bath stunning
3. Halal killing & automatic bleeding trough (bleeding time ≥ 2min)
4. Continuous scalding tank, temperature controlled at 58–62℃
5. Vertical main plucker + finisher plucker, plucking rate＞99%
6. Head & feet automatic cutting, shackle washer
7. Re-hanging conveyor, evisceration & inspection station
8. Internal organ collection, offal processing line
9. Spiral pre-chiller, carcass core temperature quickly reduced within 40 mins
10. Carcass grading, cut-up portioning, packaging & cold storage system

Why This Solution Fits Philippine Client

1. Halal Customization: Whole slaughter workflow designed strictly for Halal processing, which is essential for Philippine local market sales.
2. Modular & Space-saving Layout: Optimized plant layout matching the client’s workshop land area, lower building reconstruction cost.
3. Tropical Climate Adaptation: Anti-corrosion stainless steel structure, specially optimized water circulation & cooling system suitable for hot and humid Philippine environment.
4. Labor Optimization: High automation reduces manual workers while keeping simple operation for local workers; on-site training provided for maintenance team.
5. Full Turnkey Service: Not only machines, including workshop civil drawing, water & drainage layout, cold room proposal, installation supervision and long-term spare parts supply.

Client Feedback & Project Achievement

Before this project, the client used old small-scale slaughter facilities with unstable product quality and limited market access. After the 3000BPH line was put into operation:

• Stable hourly output reaches designed 3000BPH; skin damage rate greatly decreased
• Products passed local food inspection and obtained Halal certification
• Expanded sales channels to large retail chains and school feeding programs
• Improved by-product utilization rate (chicken feet, gizzard, liver) to raise overall profit

Service Scope

✅ Pre-sales: Plant layout, flow simulation, budget quotation, workshop drawing ✅ Manufacturing & FAT inspection in factory ✅ Overseas technical guidance for installation & commissioning ✅ On-site operation & maintenance training ✅ 12-month equipment warranty + lifetime technical support & spare parts supply

Inquiry

If you also plan to build or upgrade poultry slaughterhouse projects with different capacity (500BPH / 1000BPH / 3000BPH / 6000BPH), welcome to send your requirements for customized turnkey solution.